Machinist

[Lawrence London <lfljvenaura@gmail.com>]

Wringing Gage Blocks
http://starrett-webber.com/GB46.html

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Wringing Gage Blocks

Wringability is an important property of gage blocks.  In fact, gage block specifications
 recommend replacing blocks that have lost their ability to wring.  Not everyone uses gage
 blocks in wrung combinations, but wringability is a test on the integrity of the surface condition
 of the gage block.   Gage blocks that don’t wring may give erratic and unreliable results.

The fact that gage blocks wring is incorporated into the lengths of the blocks themselves.  Gage
 block length is defined as an interferometric measurement when the gage block is wrung to a
 flat platen.  This includes one wringing film in the defined length of the gage block.

This definition is very useful.  When gage blocks are assembled in combinations, no additional
 correction factor for wringing films needs to be added to the length of the combination.

Wringability itself may be defined as the ability of two surfaces to adhere tightly to each other in
 the absence of external means.  (They are not magnetized or clamped together.)

Wringing requires two smooth, flat surfaces with surface finishes of 1 microinch AA or better.
  For gage blocks, it becomes difficult to wring surfaces if the flatness starts to exceed 5
 microinches.  The sources of the forces holding gage blocks together are thought to come
 from:  
      1. Air pressure from the surrounding environment as the air is squeezed out when the
          blocks are slid together.
      2. Surface tension from oil that remains on the gage blocks or water vapor from the air acts
          as a glue to hold them together.
      3. When two very flat surfaces are brought into such close contact with each other, this
          allows an interchange of electrons between the atoms of the separate blocks, which
          creates an attractive molecular force.  (This force will remain even in a vacuum or if no oil
          or water is present on the blocks.)

The last two sources are thought to be the most significant.

Preparation of Gage Blocks Prior to Wringing

Make sure that the blocks to be wrung are free from nicks and burrs.  It is important that all
 nicks and burrs be removed BEFORE attempting to wring blocks together because a burr on
 one block may damage the surface of the other block.

Blocks may be checked for burrs with a gage block stone before wringing.  A gage block stone
 with serrated grooves is recommended because it gives a better "feel" for nicks and burrs that
 catch the edges of the serrations.  Badly nicked surfaces will click as a nick passes along the
 serrations.

Wringing Gage Blocks

1. Make sure that blocks are clean.
2. Wipe the surfaces of the blocks to be wrung gently across the oiled Wring Pad.  
   (See figures below.)
3. Wipe these surfaces on the dry pad, removing as much oil as possible.
4. Slide the surfaces of the blocks together as shown.  Apply pressure while sliding the blocks.
    The blocks should slide together without any feel of bumps or scratching, and should adhere
    to each other strongly after being rotated into place.

Wringability is an important property of gage blocks, and is fortunately a quality that can be
 controlled and monitored readily by the user of the blocks.  With proper use and care, gage
 blocks will provide long, reliable, accurate service.

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GB46

©2008, Webber Gage Division, The L. S. Starrett Co, Cleveland, Ohio , 44145

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